Frequently Asked Questions
Q: How does the ratchet mechanism work and why does it matter on site?
A: Pulling the Kevlar cable out from the reel causes the ratchet to click and lock automatically at each 10cm increment. The cable holds at that length without any spring tension pulling it back. To retract, you release the ratchet and the cable returns to the reel. This matters for precision work at height: a spring-loaded retractable creates continuous counter-force against the operative's hand during any task that requires the tool to hold position, which causes fatigue over a long shift and affects control during small fixings and terminal connections. The ratchet removes that counter-force entirely.
Q: What is this lanyard not suitable for?
A: It must not be used with tools exceeding 0.5kg. Standard hand tools, full-size spanners, hammers, and power tools all exceed the rated capacity. It must not be used as a personal fall arrest system, fall restraint, or work positioning device, and must not be attached to unrated anchor points. After any drop arrest event, it must be removed from service for formal inspection before any further use.
Q: How is this different from the NLG Mini Retractable Tool Lanyard?
A: Both are rated to 0.5kg and suit holster and pouch use. The Mini Retractable uses a PU-coated wire with standard spring return, the cable retracts automatically when released. This lanyard uses Kevlar cable with a locking ratchet, the cable holds at the set length without spring tension until you release it manually. The Mini Retractable suits tasks where continuous tool movement makes spring return useful. This lanyard suits tasks where the tool must hold at a fixed position for sustained periods, such as terminal work, panel installation, and instrument calibration.
Q: How is Kevlar cable different from PU-coated wire?
A: Kevlar provides higher tensile strength than standard steel wire of equivalent diameter and resists heat and chemical degradation better than PU coatings in harsh industrial environments. Both clean easily with a damp cloth. Kevlar's strength-to-weight ratio suits the compact reel body without adding bulk, and its durability suits the high cycle count of repeated extension and locking across a daily shift in a holster system.
Q: What tools attach to the split ring connector?
A: Tools with a captive hole, a hole built into the tool body through which the ring passes, and shaped tools where the ring loops through a handle or grip opening. Precision screwdrivers, compact multi-tools, test probes, and inspection instruments commonly have captive holes. Confirm the tool has a rated tether point before attaching any lanyard.
Q: When should this lanyard be retired from service?
A: Retire if the Kevlar cable shows fraying, kinking, or visible damage. Retire if the ratchet fails to click, lock cleanly, or release smoothly at any increment. Retire if the carabiner or split ring shows deformation. After any drop arrest event, retire from service regardless of visual condition and arrange inspection by a competent person before reuse.
